Electrical Integration

Lighting Electrical Requirements

Industrial lighting must match available input power while supporting LED drivers, controls, sensors, wiring, connectors, protection devices, grounding, and the surrounding equipment architecture.

Electrical design begins with the power actually available at the installation. Industrial lighting may connect to facility power, machine control power, a dedicated supply, or a low-voltage electrical bus.

Input Power

Define the Electrical Source First

Input voltage, current availability, frequency where applicable, grounding, circuit protection, wiring distance, controls, and installation practices all influence lighting architecture.

Industrial lighting power and control electronics

Power Conversion

Convert Facility or Machine Power as Needed

Power supplies can create the electrical conditions required by drivers, sensors, boards, and controls.

Legacy industrial resources include power supply companies and AC-to-DC converter technologies used throughout electronic systems.

Distribution

Centralized or Fixture-Level Power

One supply can feed several fixtures, or each lighting assembly can contain its own conversion electronics.

The preferred arrangement depends on voltage drop, service strategy, enclosure space, cable length, control architecture, thermal conditions, and equipment layout.

LED Drivers

Control Electrical Operation of the Emitters

LED drivers establish the electrical operating conditions required by the selected light source.

LED Drivers

Connections

Wiring and Connectors Complete the Circuit

Conductors and connectors must support the required electrical load while remaining suitable for vibration, motion, contamination, temperature, and service access.

Controls

Coordinate Power With Switching and Dimming

Switching, dimming, sensors, machine-state control, and automatic operation must remain electrically compatible with the drivers and supply architecture.

Lighting Control Systems

Selection

Electrical Design Factors

Available PowerStart with the actual machine or facility electrical source.
LoadInclude LEDs, drivers, sensors, controls, and auxiliary electronics.
Voltage DropConsider cable length and current throughout the installation.
ProtectionCoordinate electrical protection with the system architecture.
ConnectionsSelect wiring and connectors for electrical and environmental needs.
ServiceabilityProvide practical access for testing and component replacement.