Current Regulation & Control

LED Drivers

LED drivers regulate electrical operation of light-emitting diodes and can provide dimming, switching, protection, and control interfaces within industrial lighting systems.

LED drivers form the electrical interface between the power source and the LED load. Their job is to provide controlled operating conditions while supporting the electrical architecture of the fixture or machine.

Electrical Control

Regulating LED Current

LED operating conditions change with device characteristics and temperature, so driver electronics are used to control the electrical input supplied to the LED string or module.

Driver selection should account for the required operating range rather than matching only one nominal point.

Input Power

Drivers and Power Supplies

The driver may receive power directly from the available electrical source or from a separate conversion stage.

Industrial power supplies provide a broader category of electrical conversion hardware that can be used upstream of LED driver circuitry where the architecture requires it.

LED Power Supplies

Dimming

Adjusting Light Output

Driver electronics can support controlled changes in LED output when the application requires dimming or multiple operating states.

The control method should be compatible with the driver and LED architecture and should produce the required visual or machine-vision result.

Automation

Switching and External Control Signals

Machine-integrated lighting can operate according to equipment state, inspection timing, occupancy, operator input, or other control signals.

Control interfaces should be coordinated with the electrical system of the machine instead of adding lighting as an isolated circuit after the rest of the controls are complete.

Protection

Protecting the Lighting Electronics

Driver designs may incorporate protection functions suited to the intended electrical and thermal operating environment.

System-level protection also depends on wiring, connectors, enclosure design, upstream power conversion, grounding, and equipment architecture.

Mechanical Integration

Where the Driver Lives

Driver electronics can be located inside the lighting housing, on the LED board, in a separate enclosure, or elsewhere within the machine.

An electronic enclosure can provide a separate protected space for controls and conversion electronics where the mechanical architecture calls for one.

Industrial driver electronics and control hardware

Connections

Power and Control Connectors

Connector choice should accommodate electrical load, polarity, retention, available space, assembly process, maintenance, and the surrounding environment.

Dedicated power connectors are one category of connection hardware used to create removable electrical interfaces.

Selection

LED Driver Design Factors

LED LoadMatch the driver to the electrical requirements of the LED string or module.
Input SourceCoordinate driver input with machine or facility power.
DimmingDetermine whether variable output or multiple states are required.
Control InterfaceIntegrate switching and automation signals where needed.
Thermal EnvironmentConsider electronics temperature inside the final enclosure.
ServiceabilityPlan access to connectors and replacement electronics.