Electrical Integration

Electronics & Controls

Industrial lighting electronics regulate power, control output, communicate with equipment, receive sensor inputs, connect assemblies, and protect sensitive components.

A modern industrial lighting assembly can contain much more than LEDs. Drivers, power conversion, switches, sensors, circuit boards, connectors, wiring, and protective enclosures determine how the optical system operates and how it integrates with the surrounding machine or facility.

System Control

Controlling When and How Lighting Operates

Lighting controls can provide local switching, variable output, automatic operation, machine-state control, sensor response, or coordination with inspection and production cycles.

The control strategy should be developed around the application instead of adding electronics after the optical and mechanical system is complete.

Industrial lighting electronics and control components

Power Architecture

Power Conversion and Distribution

Industrial lighting may receive facility power, machine power, or a dedicated low-voltage supply. Power electronics convert and regulate that input for LED drivers, controls, sensors, and other components.

Legacy industrial resources for power supply companies illustrate the broader electrical-conversion equipment used throughout industrial systems.

Industrial Power Supplies

Circuit Assemblies

PCBs Tie the Electronic System Together

Circuit boards can support LED drivers, microcontrollers, connectors, protection devices, sensors, communication interfaces, and the LED emitters themselves.

Printed circuit board assemblies form the electronic foundation of many compact industrial products.

PCB Assemblies

Electrical Interfaces

Connectors and Wiring

Power and control signals must move between boards, fixtures, cabinets, sensors, and machines. Connectors and cable assemblies create those interfaces while supporting manufacturing and service.

Electronic connectors include many configurations for removable electrical connections in industrial equipment.

Protection

Electronic Enclosures

Drivers, power supplies, control boards, terminals, and communication electronics may require their own protected enclosure when they are not contained within the lighting fixture.

Electronic enclosures provide structural and environmental protection for electrical and electronic assemblies.

Electronic Enclosures

Design Review

Electronics & Control Design Factors

Input Power Define the available electrical source and required conversion.
Lighting Load Coordinate drivers and supplies with LED operating requirements.
Control Method Determine switching, dimming, sensing, or automation requirements.
Connections Plan connectors, terminals, wiring, and cable routing.
Environment Protect electronics from heat, dust, moisture, chemicals, and vibration.
Serviceability Maintain practical access to boards, connectors, supplies, and controls.